This topgrade product is expertly made in compliance with stringent industry standards to offer a fusion of a wellbalanced design and high. Make sure youve chosen the head gasket technology suitable to your engines intended use. We have used many different available gaskets and weve found these to be the best by far. The harley shop in hachinohe, japan was going to charge me an amount so high he couldnt figure out how to. Part number 001023 evo sportster lsr 21, 1 34 slash cut.
Be sure to get your factory service manual so you know the correct torque spec for the reassembly. Available for xb, 04 1200 and thunderstorm head we now also have stage 2 light available for 883 heads. What should a head gasket on an evo cost to replace answered by a verified motorcycle mechanic we use cookies to give you the best possible experience on our website. How to replace a rocker box gasket on a 1200 harley sportster. Sportster cylinder heads buildoff ronnie cooper, photography by ronnie cooper posted jan 22nd, 2009 at 1.
Now place the upper downtube oring seals into the head and soap them a little i wet my finger and rubbed it on a bar of soap, then around the orings. Head gaskets are a multilayer design, require no dowel pin orings, and are available in. When it comes to the sportster heads there are many options. This multilayered head gasket provides improved sealing for 378 big bore high performance engines. Search and purchase a large selection of new and used bmw r 1200 r cylinder heads and valve covers motorcycle parts in the largest online replacement parts online network. Lightly coat the new gasket with gasket dressing and place it on the gasket surface of the cylinder. Ironhead sportster valvehead gasketblowing gas out. At this point youll lay the new head gasket onto the cylinder top and install the heads. A blown head gasket has a gap in the seal, so that when your engine tries to compress the fuelair mix, i. James rocker box gasket kit for harley evo sportster 2007. Place the rocker cover in position, aligning with the gasket. Theres plenty of wrecked 80s that you can get a head from worst case scenario. Proper lubrication minimizes friction to insure accurate torque values.
Hey guys, im gonna go be putting some cams into a stage 1 1200 sporty and was thinking of using a thinner head gasket give me a couple extra points of compression from the advertised 9. A cracked block or blown head gasket can cause the circulating engine antifreeze to mix with passing engine oil. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. They told me that they would runs some test and do some other stuff to the. Drop us a line or give us a call and let our expert customer service team help you find exactly what youre looking for, every time. To meet the needs of harley sportster owners sportster specialty, inc. Drop us a line or give us a call and let our expert customer service team. When you do this, you should replace the gasket, and be sure to remove all traces of the old gasket with a very fine grit sandpaper 800 and your fingers light pressure, just enough to clean the surface. Remove the old gasket and use the gasket scraper to remove any gasket remnants from the cylinder and cylinderhead gasket surfaces. Im a 20 year old motorcycle enthusiast, been riding since i was very very young and we my dad and i have build motorcycles and been in a magazine or two so im familiar with bikes. Mar 18, 2008 my car had overheated and i had white smoke coming out the exhust. And 95 lbs in an old ironhead sportster is pretty strong.
Apply a small amount of blue loctite on the threads and loosely install bolts in the rocker cover. Last season i blew a head gasket, oil coming out of the head and i just postponed it till warmer weather because it happened on my last ride of the year. Est head, base, and rocker gaskets are constructed of an embossed stainless steel metal substrate coated with a proprietary hi temperature rubber material that virtually eliminates leakage when joining two metal surfaces. Harley davidson sportster 1200 custom 2012, intake manifold to head seals by cometic gasket. This is a detailed record of how i have replaced the rocker cover, head and base gaskets to fix the oil leak on my 2007 roadster. We dont know when or if this item will be back in stock. Cracked engine block symptoms head gasket repair head. Find the cometic cam cover gasket c9944f5 at dennis kirk. Harley davidson 1986up 883cc sportster cylinder head gasket.
Buell harley preformed kphose oil feed line sportster 1200 62338 01y ebay looking at photos of the part, it does look like there is a formed 90 bend on one end of the hose. The engine block has small channels where oil and coolant pass through and circulate a vehicles engine. What should a head gasket on an evo cost to replace. Singlelayer embossed steel shim if you want increased compression ratio and power. Now place the upper downtube oring seals into the head and soap them a little i wet my finger.
A major sign of a cracked engine block or blown head gasket is when you can see the engines antifreeze has mixed with the oil. Harley davidson sportster 1200 custom 2004, intake manifold to head seals by cometic gasket. Buy cometic gasket head gaskets standard bore 1 pair c9006. Lightly oil the gasket and place on head with indent facing forward figure 8. Composite with copper wire ring for your performance engine with aluminum cylinder heads. Buy 2012 harley davidson xl1200c sportster 1200 custom cylinder head gasket standard bore 2pk, manufacturer. Bartels does not recommend using any gasket sealer on their copper head gaskets. Ironhead sportster valvehead gasketblowing gas out the carb. Mar 05, 2016 replacing the rear rocker box gasket on a 2007 sportster 1200 roadster the 4 large black bolts are speced at 1822 ftlbs. The 1,200 cc harleydavidson sportster xl and xr models are part of a long line of bikes bearing the sportster name produced continuously since 1957. The gasket is deformed as it is squeezed between the pipe and engine port.
Carefully place each cylinder head in its proper position, making sure not to move the head gasket from the proper position. I was pretty sure that the problem was with the head gasket. Incorrect tightening procedure may result in damage to head bolts or cylinder basehead gasket failure. Classic harley shovelhead blown head gasket aluminum repair. Confirm that r washers are correct for each head bolt according to chart. After taking the part off they told me it wasnt cranked and that they gaskets just blew. We work on them all but when it comes to 1200cc engines after boring out 883 cylinders we prefer the stock 883 head castings best of all. Loosen the cylinder head bolts and gently remove the cylinder head. Nov 01, 2008 i have a harley anniversary sportster 03. So after i took it to the shop and they comfirmed my assumption, but wasnt sure if it was cracked. Manufactured from premium fuelresistant materials that will not creep, crack or become brittle mls mutlilayer steel head gaskets promote an even torque load across the gasket sealing surface utilizing lce load control embossments, providing less bore distortion and better. Valve to piston clearance must be checked where appropriate. Replacing the gaskets helps avoid unwanted exhaust leaks.
Ironhead sportster valvehead gasketblowing gas out the carb showing 1 of 31 messages. Head base gasket kit for 19862003 harley sportster. Following all of the steps from the very beginning to the end. Screamin eagle big bore high performance head gasket kit. Feb 04, 2010 evo sportys 85 and up,no you do not, you will have to remove the cylinder and replace the base gasket as well due to less of clamp load on it, if you dont, itll leak. The 1, 200 cc harleydavidson sportster xl and xr models are part of a long line of bikes bearing the sportster name produced continuously since 1957. This how to install exhaust gasket video was shot in part to help reduce it may not totally go away popping on deceleration first make sure that you do not have any intake or exhaust leaks. Bmw r 1200 r motorcycle replacement spares and parts. Harley davidson evo sportster rocker box gasket repair. Nrhs high performance for your harley twin cam, evolution. Bikervation part 3 harley sportster rocker cover and.
This is, of course, a very broad estimate based on the average for many different vehicles so your costs may be even higher depending on the kind of vehicle you drive. I had received a request from a friend whos bike had suffer a blown head gasket late last year, his 93 cubic big bore shovelhead engine has been in a garage since, those head have a bigger female spigot to accomodate the bigger cylinder,those are harder to find alone and no one want to separate a set of heads,he doensnt have the money and dont want to spend big bucks. Buy bmw r 1200 r cylinder heads and valve covers for. The crush gasket is made to mold to the surface of the exhaust pipe and cylinder head. Shop our complete selection of harleydavidson motorcycle parts and accessories including the cometic top end gasket set for xl c9854f. Shop our complete selection of harleydavidson motorcycle parts and accessories including the cometic cam cover gasket c9944f5. Sep 03, 2009 what should a head gasket on an evo cost to replace answered by a verified motorcycle mechanic we use cookies to give you the best possible experience on our website. Having the formed 90 would help to prevent a kink in the hose. Harley davidson evo sportster rocker box gasket repair youtube. Replacing the rear rocker box gasket on a 2007 sportster 1200 roadster the 4 large black bolts are speced at 1822 ftlbs. The twopiece, aluminum rockerbox cover assembly in. It seals the gap between the cylinder block and the cylinder head, so that the combustion chamber can pressurize. The cost between the two cracked head vs head gasket should just be the cost of the head.
Install the cylinder head bolts finger tight tighten the cylinder head bolt using either the factory method or torque wrench method in the proper tightening sequence. Cometic top end gasket set for xl c9854f highquality gaskets ensure longterm reliability gasket sets feature extreme sealing technology est including embossed stainless steel head, base and rocker gaskets covered with a proprietary rubber material. When installing exhaust gaskets you want to make sure they do not bunch up. Clean the gasket mating surfaces on the head and the rocker cover with solvent and a lintfree rag. They told me that they would runs some test and do some other stuff to. Nallin racing stage ii heads and mikuni hsr42 carburator 4701. New crush gaskets keep your exhaust quiet replace exhaust crush gaskets any time the exhaust pipes are removed. Just pull the cylinder off, clean off all old gasket material, and replace. Coverage for mechanical breakdowns begins after the manufacturers warranty expires. Evo sportys 85 and up,no you do not, you will have to remove the cylinder and replace the base gasket as well due to less of clamp load on it, if you dont, itll leak. Screamin eagle high tensile cylinder studs pn 1650501 are required for engines with compression rations above 10. Gaskets nrhs high performance for your harley twin cam. My car had overheated and i had white smoke coming out the exhust.
1196 315 1343 413 504 473 385 361 685 147 270 275 900 554 1401 1020 250 76 361 1413 201 8 1399 884 919 1152 1064 693 1328 727 630 320 943 484 1345 1461 1449 1087 1308 1084 1433 869 1076